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spink1972  
#1 Posted : 11 November 2019 11:13:19(UTC)
Rank: New forum user
spink1972

I am currently employed in a wood manufacturing industry, creating kitchen and bedroom furniture, we have a number of edge banding machines on site that are fitted with interlocks on the hoods which stop the machine should a hood be opened, the normal run down time for any milling heads or tools is around 10 seconds.

Can anyone clarify that the fitted interlocks with moving part run down times is acceptable, or would we need to fit locked interloocks which will not open until the machine has come to a complete stop.

I have had a look via HSE website at WIS27, WIS38 and I114 puublications but is seems to be a very grey area.

Edited by user 11 November 2019 11:14:20(UTC)  | Reason: Spelling

RVThompson  
#2 Posted : 11 November 2019 13:10:40(UTC)
Rank: Super forum user
RVThompson

I would say you need to have the guards/interlocks altered so that the machinery comes to a safe stop before an operator can reach a 'dangerous part'. PUWER Reg 11 and L114 page 26 onwards is pretty clear on this, and what the heirarchy of control is.

What did your risk assessment come out with?

Edited by user 11 November 2019 13:11:32(UTC)  | Reason: Missing word

spink1972  
#3 Posted : 11 November 2019 14:41:45(UTC)
Rank: New forum user
spink1972

Hi RVThomson,

Thanks for the reply, the RA's do clearly state that the machinery has moving parts, but my question is do the hoods have to be physically locked until the machine stops or can the interlocks be used based on the tooling run down times of 10 seconds or less, taking human speed and distances from hazards to hoods into consideration

RVThompson  
#4 Posted : 11 November 2019 15:04:33(UTC)
Rank: Super forum user
RVThompson

It basically comes down to can someone get hurt by accessing the moving parts?

If yes, you need to upgrade your interlocked guards.

Not knowing the machine, I have to assume that the 10 seconds would allow access to moving parts, so it would depend on what would be the outcome of human contact with the moving parts.

The PUWER ACOP goes on to say:

You must take effective measures to prevent access to dangerous parts of machinery or stop their movement before any part of a person enters a danger zone. It also applies to contact with a rotating stock-bar which projects beyond the headstock of a lathe.

The term ‘dangerous part’ has been established in health and safety law through judicial decisions. In practice, this means that if a piece of work equipment could cause injury, while being used in a foreseeable way, it can be considered a dangerous part.

paul.skyrme  
#5 Posted : 11 November 2019 17:01:13(UTC)
Rank: Super forum user
paul.skyrme

Are the machines CE marked?

If so then they should really comply with the Harmonised Standards, in this case ISO 18217.

If this is not utilised then the manufacturer of the machine must be able to prove that their approach is as safe, or safer than following the harmonised standard.

ISO 18217 requires guard locking where the rundown time of the cutters exceeds 10s.

All moveble guards must be interlocked and these must reach at least PL = c under ISO 13849.

Acorns  
#6 Posted : 11 November 2019 17:20:48(UTC)
Rank: Super forum user
Acorns

I’d go with the above suggestions. Seems an anomaly that there is a guard in place whilst the blade is in use and I’m unlikely to want to go near it. Yet, when I want to get near the blade, it is still moving (hazardous) and likely to hurt me. It’s sounds like the guard is could (should) be more effective
spink1972  
#7 Posted : 12 November 2019 11:24:14(UTC)
Rank: New forum user
spink1972

Thanks for all your help, much appreciated and this has given me a lot to think about.

A Kurdziel  
#8 Posted : 12 November 2019 11:29:37(UTC)
Rank: Super forum user
A Kurdziel

you can do an awful lot of damage in 10 seconds!

CptBeaky  
#9 Posted : 12 November 2019 12:20:32(UTC)
Rank: Super forum user
CptBeaky

This is easily rectified. You can get interlocks that have a timed release from the machine power being cut. You set this to the 10 secs and you will have no problem. Any vaguely qualified engineer with a small amount of electrical experience should be able to fit this. It will just replace your current interlocks.

From experience, don't be tempted to over egg the stopping time. You will only end up frustrating the operator, especially if they feel under time pressure. They will be more tmepted to take shortcuts to circumnavigate the interlock.

From a different perspective, is it possible to reduce the stopping time of the machine? 

Ian Bell2  
#10 Posted : 12 November 2019 13:37:02(UTC)
Rank: Super forum user
Ian Bell2

Not necessarily. As Paul has said - it depends on the machine. If CE marked, which we don't know, then you would possibly invalidate the CE marking and associated standards claimed for compliance with the Machinery Directive and the associated EHSRs and standards claimed to be followed for the declaration.

Long gone are the days when you can, legally, get the factory maintenance department to make up new tools/modify existing machinery and declare its ok and safe.

CptBeaky  
#11 Posted : 12 November 2019 13:51:01(UTC)
Rank: Super forum user
CptBeaky

I was under the impression that just because a machine has been CE stamped does not mean you are to assume it is safe to use. You must still carry out a thorough inspection and assessment before placing into work. You have a duty to ensure the machine is made safe before it is put into use.

Furthermore "simple" replacements of parts does not invalidate the CE mark, or require a new conformity

"Simply repainting a machine, undertaking servicing and routine maintenance, changing motors, replacing parts such as guards with essentially identical new ones, even the replacement of original safety critical parts with newer better ones (eg modern higher quality interlocks wired into the control system in the same way as before) does not amount to a substantial change. However, compliance with existing law (PUWER, etc on users of work equipment, section 6 duty on suppliers etc) is required"

Maybe my understanding of this quote from the HSE is wrong? Or maybe I am stretching the definitions?

Ian Bell2  
#12 Posted : 12 November 2019 14:18:59(UTC)
Rank: Super forum user
Ian Bell2

What you are suggesting is not part of routine maintenance or like for like replacement of components or other approved spare parts.

Your suggestion amounts to a modification to the machine, which probably requires further consideration for its wider impacts.

paul.skyrme  
#13 Posted : 12 November 2019 17:13:57(UTC)
Rank: Super forum user
paul.skyrme

Firstly, you need to understand the origin of the 10 sec.  It is not, to prevent contact with the cutter, as has been said, a wodworking cuttng tool will do an awful lot of damage in 10 sec, plus with larger equipment this can be legitimately extended up to 35 sec.

The origin of this is such that when the equipment is stopped by one user, the cutter will have stopped rotating by the time another user approaches the machine to set it up.

As far as modifications to a CE marked machine goes, especially to functional safety circuits, and modifications to stop times go, these as Ian Bell2 has suggested will have ramifications outside those immediately obvious, in fact even like for like replacements can invalidate the CE mark, and the functional safety validations of a machine if the devices that are being fitted are not identical, as things like B10d values may differ, and differ by significant amounts, and other deviations between the specification of even similar parts which may "fit", may compromise the Performance Level of the safety function.

Thus, the 10s stop time is not to prevent access to the running down cutters, if you consider the same rules apply to open blade machinery such as bandsaws and circular saws, where by there is no prevention of access to the blade.

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