Welcome Guest! The IOSH forums are a free resource to both members and non-members. Login or register to use them

Postings made by forum users are personal opinions. IOSH is not responsible for the content or accuracy of any of the information contained in forum postings. Please carefully consider any advice you receive.

Notification

Icon
Error

Options
Go to last post Go to first unread
Bennett31384  
#1 Posted : 18 November 2019 08:05:37(UTC)
Rank: Forum user
Bennett31384

I am looking for some advice on best practice when working with electric vehicle batteries. These are being used in buses and each battery is 500kg and are lithium ion type. We manufacture bus chassis and fit these before the vehicle is a complete rolling chassis.

Storage: inside or outside because of the potential fire risk

Damaged batteries: the fire fighting guidance I have received (from a fireman) is they let these burn as there is not an effective fire fighting medium. Do we need a containment area? Is there another approach we can take? If they are fitted to non rolling chassis we will struggle to move them.

Works carried out around the battery: it is not inconcievable that we may have to carry out welding close to a installed battery, we would isolate the system and use a PTW. But is there any good practice with process/ signage etc

Can anyone offer some sources of information or experts who can advise on the above, I have struggled to find anything substantial.

Thanks

Joe

jmaclaughlin  
#2 Posted : 18 November 2019 09:54:07(UTC)
Rank: Forum user
jmaclaughlin

There are available fire extinguishers, Google Lithium-Ion Battery Fire Extinguishers.

If a 500kg battery ignites you are very unlikely to be able to contain it, as you would have to find a way to contain it something like a skip to burn out/extinguish it.

 Unless you want to try and tow a (burning) bus out into the yard and then try to extinguish it, would have to work outside.

Welding near to a battery ought to be a straight no, remove the battery first if possible.

Have a read of:-

https://batteryuniversity.com/learn/article/safety_concerns_with_li_ion

 

In all honesty you are going to struggle to meet the SFARP/ALARP threshold on this as it’s a new tech with a lot of energy stored in a small occasionally volatile container.

In your shoes, would be reaching out to Telsa, explain your situation  and asking what they do in terms controls, risk assessments, fire precautions etc etc.

Good luck!

 

thanks 1 user thanked jmaclaughlin for this useful post.
SJP on 18/11/2019(UTC)
Bennett31384  
#3 Posted : 19 November 2019 08:20:54(UTC)
Rank: Forum user
Bennett31384

Thank you for your responses

Users browsing this topic
Guest (2)
You cannot post new topics in this forum.
You cannot reply to topics in this forum.
You cannot delete your posts in this forum.
You cannot edit your posts in this forum.
You cannot create polls in this forum.
You cannot vote in polls in this forum.