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#1 Posted : 14 June 2006 15:52:00(UTC)
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Posted By Al Beevers I simply don't know enough about welding for this........ On site we have a blanket 110v tools policy - no 240v - for maintenance and building work. Our pipework contractors for a chiller install are telling me that they need to use a 240v welder for some thick sections of pipework as a 110v unit won't give them enough power. They're complying with the 110v rule for everything else, and are submiting an amended risk assessment for using a 240v TIG welding unit. Question is, are they telling the truth? Is there a real, technical reason they need a 240v unit for thicker pipes? I wan't to avoid all our outer sub-contractors claiming 'one rule for them, another for us' Any replies from the welding fraternity most welcome. Al.
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#2 Posted : 14 June 2006 18:20:00(UTC)
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Posted By John Murgatroyd You can get welding gear that works off 110 volt, but the power requirements are a bit high....in many cases over 6 KVA. You can only get "scratch start" TIG gear that works off 110 volt, as far as I know. Since most welders work off 380 volt it seems that they are trying to comply.
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#3 Posted : 14 June 2006 21:41:00(UTC)
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Posted By Alan Woodage AL, Absolutely genuine request, we often use 240V or 415V welding plant. A few pointers to look out for, Ensure all 240V is protected by RCD at source, Keep the power cable to a minimum ideally plant plugged directly into the socket. If you must use extension leads ensure they are Armoured cables with the sheath earthed, and ensure all plugs have a suitable IP rating for the environment, not a 13A cable reel from B&Q or similar. If your contractor is TIG welding heavy pipe are they using Purge welding if so dont forget large amounts of inert gas and obvious asphyxiation risks. If you need any more welding advice just let me know. When that fortune teller said I would have a job involving bright lights I thought she meant the stage or films, Not as a welder.
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#4 Posted : 15 June 2006 15:30:00(UTC)
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Posted By Peter Rose Al You can also control the use of this equipment by the use of a permit to use notice. Peter
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#5 Posted : 15 June 2006 15:33:00(UTC)
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Posted By Al Beevers Thanks to all. All hot work is done under a permit anyway, and I've discovered the joys of HSG118. Al.
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#6 Posted : 15 June 2006 15:35:00(UTC)
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Posted By Bob Thompson CMIOSH when working at heights it is also advisable to use a plant which generates DC power not Ac powwer as ac is more likely to throw you off should you get a belt. however depending on the spec and joint requirements some will have to use reversed polarity to put the root in , especially if you are using low hydrogen electrodes. I too had a career in the bright lights before coming into this illustrious progfession Regards Bob
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#7 Posted : 15 June 2006 15:37:00(UTC)
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Posted By Bob Thompson CMIOSH forgot to ask Alan what was your ticket? Bob
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