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#1 Posted : 04 April 2007 15:08:00(UTC)
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Posted By RichardJ In our new factory, there are several new employees that won't wear ear protection and eye protection when grinding and other tasks despite the company making it mandatory. We also provide portable weld fume extraction units for welders but again they are more likely to be used to dry their hair than prevent clouds of fumes going up into the air. I think its a case that these employees have been used to no real health and safety regime in their previous employment. The manufacturing manager and safety rep keep on at them but nothing changes. Is it a case of a verbal warning, written warning and then out the door? or is there something we are missing. If there is an accident are the company liable?
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#2 Posted : 04 April 2007 15:15:00(UTC)
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Posted By Chris Packham Richard Have you reminded them that they have a legal duty to comply? If the do not, not only could they be prosecuted by HSE (unlikely, but would they know that) but your company will be forced to take disciplinary action to comply with its legal obligations. Also point out to them that if they refuse to comply and the result, possibly later after you have dismissed them for cause, is a health problem they would not be able to claim compensation (or at least the compensation would be significantly reduced). Might just help but, as always: "There's nowt so queer as folk!" Chris
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#3 Posted : 04 April 2007 15:27:00(UTC)
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Posted By Amanda Richard I agree with Chris. These employees have a duty under HASAWA as does the employer. It is difficult to get the hearts and minds on board, however after gentle reminders you sometimes need to get formal and discipline a few people. As Chris has rightly said there may come a day they try to make a claim for ill health etc, as they never the see fault with themselves.
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#4 Posted : 04 April 2007 15:29:00(UTC)
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Posted By Jim Walker Show them the door!
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#5 Posted : 04 April 2007 15:35:00(UTC)
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Posted By KS-TI Been here in the past with same thing, two members of staff who had worked for the company I joined for 17 years had the attitude of nothing has happened to me in 17 years of this trade so I do not need safety equipment. The problem we had is younger members of staff seen this and themselves did not want to wear the PPE. The younger lads got took on board quite quickly after being informed they risked disciplinary action as they breached H&S Law and company policy. In the end we disciplined both older members with one not listening and further recieving warnings until he was dismissed. Everybody soon fell into line after that. However the major problem was the safety culture present still did not improve and a hatred was developed for safety and the personnel involved. It has took 6 months start to try and rebuild this back up. We have now learned by mistakes and I believe in an education approach, i.e. sufficient safety training to educate them on why we need PPE. Hope this helps. Regards KS
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#6 Posted : 04 April 2007 15:39:00(UTC)
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Posted By mark gough2 scaffolders and harnesses spring to mind! not much help in know.
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#7 Posted : 04 April 2007 15:47:00(UTC)
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Posted By David Whaley Richard, The previous comments are valid. However, with the introduction of the new regulations several of our departments are hearing protection zones and we had similar problems. I found that putting training sessions that not only said you have to use hearing protection but why, I went into detail about how hearing works why we need to use hearing protection and the effect of not using the protection. This was backed up by training the supervisors on how the hearing protection should be worn and ensuring they understood it was their responsibility to ensure the protection was worn and worn correctly. Each department also completes a log book weekly to show they have checked that hearing protections is being used correctly. The above does work, it takes a little time but with the combination of awareness and supervision you get there in the end. If you have any people who still refuse then the disciplinary route is the only option. David
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#8 Posted : 04 April 2007 15:54:00(UTC)
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Posted By Doug Kelly The question I would ask myself here is 'As these individuals are either unwilling or incapable of complying with simple arrangements designed to ensure their own health and safety, are they capable of acting 'reasonably' and do they belong in the workplace?' I think my simple answer would be NO and I would start disciplinary proceedings immediately (in acordance with staff handbook or similar). Obviously the ultimate sanction would have to be dismissal, a reasoned argument being that they were removed from the risk in order to protect them (from themselves?).
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#9 Posted : 04 April 2007 16:05:00(UTC)
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Posted By Paul Oliver Inform, Instruct and Train. If these steps don't work then you need to instigate formal proceedings. These are the workers who reckon nothings happened to them over the years. But once they retire they will be the first ones to put claims in for noise induced hearing loss and other ill health effects associated following their belligerence in the work place. Paul
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#10 Posted : 04 April 2007 16:09:00(UTC)
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Posted By Garry Adams Get the gun powder out,once they get a sniff of the black stuff they'll soon get the message and comply, if that fails Fire em.
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#11 Posted : 04 April 2007 16:58:00(UTC)
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Posted By Merv Newman I'm all for behavioural safety with recognition/rewards/reinforcement. But I also acknowledge that there are some really pig-headed people out there who just defy you. Old hands have a really big influence on newbies. If one or two of the older workers haven't got with it then it is behaviorally easier for the newbies to copy the bad examples than the good. local supervision do all in their power (although some do give up too easily) To change behaviours but if they are not visibly and publicly backed up by ALL senior managers then it goes down the pan. Verbal, written warnings are not worth the paper the are written on. Nor is suspension. All have very short term effects. I like the programmes outlined by David Whaley, et al, provided that good results also get some reaction from management if they see progress. Positive management reaction for even small improvements is, in itself Reward/Recognition/Reinforcement, starting with the supervisor. Unfortunately the tradition is that bad results or behaviour will/could get you a good kicking. Getting it right, or at least righter, gets you nothing. Unfortunately (again) managers and supervisors don't really know how to recognise such improvements. When was the last time (apart from the annual interview) when your boss, or any boss, told you you were doing a good job ? They need training. See your local supplier. Notwithsanding all of the above : For some people it has to be the door. One good example backed up by well communicated legal reasons could do a power of good. And make you feel so much better about going to work on Monday mornings. Merv
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#12 Posted : 04 April 2007 17:14:00(UTC)
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Posted By Pete48 Richard, would you be asking this question if we were talking about these NEW employees just not turning for work on time or deciding that they can leave early just because they were allowed to do that in previous employment? I doubt that either you or the managers would have any trouble in understanding the way forward. This is no different in my view. Counsel, advise, correct by all means but this should not require any more effort than, lets say, bad time keeping. Managing H&S is no different than managing anything else. This is a job for their line managers to sort out. There is a company rule that is not being followed and line managers are responsible for ensuring those rules are followed.(hopefully that is!) If the managers do not do their job, then the company may well be liable for their errors,omissions etc.
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#13 Posted : 04 April 2007 18:02:00(UTC)
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Posted By Merv Newman Pete, Dead right (or is "dead" the right word in this context ?) Supervisors and managers seem quite able to ignore "low level" unsafe behaviour (gloves, safety glasses ...) which will, probably, only develop into minor injuries (cuts, dust in the eye ...) They do not seem to realise that there is such a thing as a "company safety culture" which could serve to save lives even in extreme circumstances. Forget BP for the moment. They had/have the wrong safety culture. It would seem. Merv Merv
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#14 Posted : 04 April 2007 18:54:00(UTC)
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Posted By Crim Richard, I'd like to send you an email if you could sign on?
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#15 Posted : 04 April 2007 19:20:00(UTC)
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Posted By Pete48 Merv, yes it is sad to see an old friend get it wrong but on reflection...... Wherever it works well, it works because line managers are not frightened by safety, they just get on and manage it. Apologies to Richard for this diversion in the thread.
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#16 Posted : 04 April 2007 19:38:00(UTC)
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Posted By John Murgatroyd So....those not wearing ppe such as safety specs are risking their own eyes. Those not using local extraction on the welding operation are risking others health. Why has this been allowed to continue ? Are your management even interested in safety ? It sounds suspiciously as though they allow this to continue deliberately. Maybe you know this anyway and just want others sympathy ? Do you ever have an insurance inspection ? And if they show-up unannounced and are less than sympathetic to the continued abuse of the companies safety policy, how will your company continue with no insurance, or with the cover adapted to disallow the use of the welding area ? And yes, I have known this to happen. In a paint spray shop where the same sort of lax management had allowed several hundred litres of paint to accumulate. The shop was inspected, and the insurance cancelled. The paint was moved fast. Now, what about fume and dust testing ? No ? Oh well, looks like your whole business needs a kick up the a***. Maybe you need to lose the manager responsible for the whole debacle.
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#17 Posted : 04 April 2007 22:15:00(UTC)
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Posted By darren booth to those who have posted advice to sack the individual: you are talking nonsense! what kind of instruction, training and supervision has been provided to the problem employees? reading between the lines, it seems that the supervisor/ foreman/ manager are all desparately lacking in the necessary skills or are simply negligent. sacking and disciplining people should be the last option, and only when you have exhausted every other avenue, or you will have an unfair dismissal case to deal with.it is not the reps job to go on at an employee, it the employers responsibility and you will be liable if an accident occurs. the types of ppe and the reasons for its use should have been covered at the employees induction.
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#18 Posted : 05 April 2007 04:48:00(UTC)
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Posted By Laura Burden Unfortunately not all of us has had the pleasure of working for a proactive company... In industry I have worked for an increasingly safety conscious company and one that was bewildered why they needed to change. With the first company one of the supers had a nasty disease that was going to kill him (acquired from years and years of exposure to a hazardous substance) and yet he continued to not wear his PPE (obviously the engineering controls need to be improved as well). Other younger workers defied requests to wear their PPE, others had more sense. It wasn't until I convinced the super that he needs to set a good example to others (this included speaking with his boss!) that he wore his PPE and subsequently others complied. There weren't any warnings in the end but that was always on the cards. We discussed occ health with all employees, trained how to use the PPE, let them know that we were serious in improving their work environment and eventually made progress. None of this would have been possible if I was working with managers that thought it was someone else's job or didn't take on responsibility themselves. Maybe rethinking the strategy by getting mgt on your side should be the first step. This should include educating them.
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#19 Posted : 05 April 2007 07:42:00(UTC)
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Posted By Pete48 May I respectfully ask that the original posting is read carefully. The poster clearly states that these are NEW employees and that these new employees are not following existing company safety rules. It also states clearly that both the management and the "safety rep" have spoken to these employees about their unacceptable behaviour. By all means advise on checking that all the usual stuff has been done but if it has, what would you do next? That I think is what the poster is asking. Thus, I think, the responses about disciplinary action are valid. Of course the type of action is dependant on the detail of the case but there are many employers who would not hesitate to dismiss employees for flagrant safety violations especially during their probationary period.
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#20 Posted : 05 April 2007 15:27:00(UTC)
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Posted By darren booth disciplinary action is a valid course, but to simply say "sack em" is just a typical management knee-jerk reaction, and serves little purpose. the fact that the employees are new makes me question the induction training.in my experience,the new guy is the one most likely to do as he is told, and its only once he has been in an environment for a length of time that the bad habits of his peers begin to rub off.
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#21 Posted : 05 April 2007 15:52:00(UTC)
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Posted By AlB "Sack them" is NOT a typical management knee-jerk reaction. The employer has provided ample protective measures, has been trying to get the individuals to wear the correct PPE and use the equipment provided, but still there are people who will not comply. It's now a case of protecting the business and get rid of the bad eggs. If a HSE inspector walked in and saw this going on, I'm sure he wouldn't say "that's fine, just keep educating them and it'll be OK". They'd get their book out and serve a notice or two. If one of these individuals suffers an injury or falls ill, you can bet your bottom dollar that they will make a claim, and they are quite likely to succeed. Reduce the risk to the company and move them on.
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#22 Posted : 05 April 2007 16:48:00(UTC)
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Posted By Merv Newman Whatever the induction process, new employees will conform to group customs and habits. Induction may well say that you MUST wear PPE and you MUST conform to the rules then, on the first day they will do so. However, if they see that some of their new colleagues don't wear all the PPE and don't conform to all the rules then they will realise that it is not an obligation. It is a choice. And they will choose the easiest option. No hearing protection means easier communication and more comfort. I think (hope) we will all agree that, for example, wearing PPE, has short term, certain and negative consequences. It hurts ! (maybe I exaggerate) Not wearing it has immediate, certain, positive consequences. More comfort. The negative consequences of not wearing PPE tend to be long term (might happen one day but show me the statistics) and uncertain. "I've done this for twenty years and never had an accident" Anyway, to cut a long story short, there are three possibilities for management and supervision : * put a lot of effort into persuading people that their personal safety is important. * put a lot of effort into persuading people that if they don't do it right they are OUT * put a lot of effort into rewarding people (and I don't mean money) for getting it at least mostly right. Consult your nearest consultant. And remember, the H&S persons lot is not a happy one. (Gilbert and Sullivan) Nor is it meant to be any easy one. Which is why we all get paid SO much money. Merv
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#23 Posted : 05 April 2007 17:21:00(UTC)
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Posted By MAK Richard, as we all know, if we went about sacking everyone who breached H&S rules, we (H&S) reps would have nothing to do. While I dont work in a manufacturing environment, is it possible for your company to seek out a particularly relevant presentation to offer these invincible he-men? for example, There are people who have been severly and permanently disfigured by being injured at work, some of these people now deliver presentations. There will be other presentations out there, which show simluated injuries also. A more grpahic demonstration sometimes can turn the most fearless of persistant offenders a tad grey. However, a carefully selected presentation alone is not the solution but it may be a start to chip away this culture that is already prevalent here. The operatives themselves obviously have gained some useful skills as well as their bad habits, so the challenge is on for you to find a way to keep them and keep them safe, in spite of themselves. The disciplinary procedure really is a last resort.
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#24 Posted : 05 April 2007 23:19:00(UTC)
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Posted By Granville Jenkins Such people that you describe are a down and out liability and nuiscance and send out the wrong sort of message to other workers, and their actions are going to have to be nipped in the bud, otherwise you could find yourself on the wrong side of court room. Firstly and foremost you are going to have to protect your position and that of your company, therefore you have two options - the hard option and the softer option. 1. The hard option (sometimes you have to be cruel to be kind - sack them without any further hesitation and if you need a reason state to them that they are in breach of Section 7 of the Health and Safety at Work etc Act 1974 Re: Duties of Employees to cooperate with the employer and others to enable them to fulfil their legal obligations, and as such leave the company open to prosection in the event of an accident or injury and that by their actions they leave the employer with no other option than to dispense with their services; 2. The softer option - Give them a formal written notice stating that if they do not comply with immediate effect to the companies safe working practices they will be dismissed. A third option would be to sack one of the offender with immediate affect and the second worker may get the message if not sack the second worker. Personally, it sounds like they have had more than enough chances, they are a liability - get rid of them before they cost you and your company heafty legal bills, fines and compensation claims (or is this their real objective!) Regards Granville
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#25 Posted : 06 April 2007 01:58:00(UTC)
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Posted By John Murgatroyd Given the amount of people paying no attention to the companies rules instant dismissal would be risky. http://www.dti.gov.uk/files/file11510.pdf
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#26 Posted : 08 April 2007 03:50:00(UTC)
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Posted By Frank Tomei I find it strange that the PPE is mandatory and is not followed - then it is not mandatory or at least management does not really mean it to be mandatory. If you company issued production orders to make product x but the worker decides to make product y the worker would be out very quickly. Why then if your company requires rule x to be followed but worker follows rule y it is accepted. Management of the workplace rests clearly with management.
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#27 Posted : 08 April 2007 12:54:00(UTC)
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Posted By John Murgatroyd Presumably there were various risk assessments to the various jobs. Also, presumably, the risk of physical violence from the workers outweighed the risk of injury claims from those [who may be] injured. I believe it is called "pansy management" ?
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#28 Posted : 08 April 2007 14:24:00(UTC)
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Posted By Red Ones I have always been led to belive that if employees do not wear PPE and their Managers are aware fo the situation and do nothing about it, then teh Manager could be found to be in breach of HASAWA as they have a duty to protect others. As a result the Manager HAS to act to enforce compliance. If the wearing of PPE is mandatory I would strongly suggest that Disciplinary action is considered.
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#29 Posted : 08 April 2007 14:27:00(UTC)
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Posted By William I think Merv is right when he says that the old hands can have a significant influence over newbies, I took charge of a offshore rigging job a couple of weeks ago and had a couple of dinosaurs, one was 62 years old (twice my age) and the other in his late 40's. They did everything they could to undermine my authority, one even suggested hanging a chain block using string! I found the softly softly approach did not work, so I had to resort to a much more aggressive manner and raise my voice to get my message across. Then at the end of last week I had an interview for a HSEQ position and most reading this would have had a heart attack if they witnessed what I had when suggesting what improvements I could make during a site visit and PPE use was the big one. I think it has to be a mixture of education and obligation, try to educate people on why they need PPE and also of their legal obligations.
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#30 Posted : 08 April 2007 14:56:00(UTC)
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Posted By GT RichardJ, A thread that has generated a very large response, however, I am not sure this is a safety issue. But more of a management matter, as suggested by others. If you cannot change the people; change the people. Regards GT
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#31 Posted : 08 April 2007 15:48:00(UTC)
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Posted By Merv Newman Richard respectfully disagree. Management attitude to safety is very often the big problem. Cure that and you cure most (not all) problems. One of my first jobs as a consultant (junior) was when we were bidding for a large contract ; plants in the UK, Holland and France. With my boss we toured one plant with site management and the European Safety Manager. At lunch the ESM asked me (the junior) "Merv, what's our biggest problem ?" Hasty swallowing of sandwich. Merv : "The first workshop we went to had a sign on the door about hearing protection being required" ESD : "Right. And no-one there was wearing them" Merv : Pause for dramatic effect, then - "Neither were we" Silence. Big smile on face of Merv's boss. We got the contract. Merv
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#32 Posted : 08 April 2007 18:47:00(UTC)
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Posted By Alan Nicholls Hi Richard What you can do is sit down with your competent supervisors, design a training matrix. To cover competence (safe use of) in all areas, grinding welding etc etc and include correct use/storage of PPE. Instruct and train ALL your staff. Get them to sign to say they have understood the reason for the training, and by following the NEW rules they will be less likely to have an accident or injure a work mate. Of course they will be less likely to find there job being advertised in the weekly paper. We did, it works. Regards Alan N
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#33 Posted : 10 April 2007 13:02:00(UTC)
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Posted By Robert K Lewis Alan I rather suspect that Richard does not, as Merv suggests, have competent management or other supervision. The first rule in these situations is that operatives will only do those things that supervision allow them to do. In the event of an accident the first question is going to be "how did you attempt to correct the problem?" The answer here is very little. Perhaps the answer here is to start looking towards disciplining the supervision not the employees. I have to ask myself whether the people currently there have my confidence. Having said that Richard does need to review the content of his inductions and early job training. Something is sadly awry and the SMS does not seem to have real committment from the top. Bob
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#34 Posted : 10 April 2007 13:39:00(UTC)
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Posted By anon1234 Sack them!! Assuming it has been made clear that not wearing the designated PPE is unacceptable and that you adopt a consistent approach. for example don't sack Fred because he is 'new', 'slow', etc and not sack Joe because he 'has been here a long time' or 'works hard', etc
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#35 Posted : 10 April 2007 19:53:00(UTC)
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Posted By John Murgatroyd You have to be very careful about sacking people now. I think that about the only sackable offence is thumping the MD after he found you with his wife in a compromising position while you were supposed to be working abroad, and driving the company car while smoking, using the mobile and with a blindfold on.....all at the same time. http://www.dti.gov.uk/files/file11510.pdf Sacking a person before going through the specified procedures could be costly....especially if the practice you sacked him/her for had been accepted and not commented on for a while. Which it obviously has.
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#36 Posted : 10 April 2007 20:18:00(UTC)
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Posted By Merv Newman John, I think you can take it as a given that all the "sack 'em" brigade acknowledge that we can't just boot them out of the front door. We know that there are quite rigid procedures to be followed before we can separate ourselves from the "bad" employee. Including documented evidence on how and when that person was "bad" We will respect the law, the rules, the regulations and the procedures. But, on occasion, we want those "bad" people to go and make love elsewhere. Soonest. But I would try positive persuasion first. Sometimes it works. Merv
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#37 Posted : 10 April 2007 21:21:00(UTC)
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Posted By Merv Newman As an addition to my previouse postings. In sixteen years as a plant HSE manager I only had one LTI. The 1st line supervisor got a written warning for not having taken necessary precautions. The injured person received all our sympathy. March 5th 1984. 3.30h Monday morning. IP André Ligier. Fracture of the mastoid bone. Supervisor Jean Berthod. It sticks in the memory. As it should. Merv
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#38 Posted : 11 April 2007 00:25:00(UTC)
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Posted By John Murgatroyd But who are you going to positively pursuade Merv ? The employee for not wearing the [uncomfortable to wear] PPE ? Or the manager/s for not doing their job ? Or maybe that should be "or the site H&S person/el/s" for not doing their job ? Or should everyone just accept a collective kick up the rrrrrrrrrr's ?
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#39 Posted : 11 April 2007 03:43:00(UTC)
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Posted By Merv Newman Morning John, Look at the date. We were still in the era of "kick 'em again if they're still breathing" safety. The supervisor had noticed a patch of ice on the pathway and had only given a verbal warning "watch it there" 30 minutes later, on the return journey André slipped on the ice. The supervisor got the main kicking. But so did I and so did the plant manager. It was only after I had left that plant and that company that I learned that it was more effective to "stroke" before than to "kick" after Merv
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#40 Posted : 11 April 2007 08:21:00(UTC)
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Posted By RichardJ Thanks for all your comments. Varied points of view and some very constructive and helpful. I will trawl through the responses and hopefully improve our situation. I think the subject matter should now be closed.
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