Posted By Paul
HAZOP
On site we are expecting in the coming days 120 cubic liters of fuel oil to be unloaded to underground tanks 3 in number.
The tanks each can contain a maximum of 50 cubic liters, we are filling each with 40.
We have in place procedures, method statement / risk assessments which we have used on previous unloading works at other sites, the team members/senior engineer and S.O go through the sequence of operation before works commence.
We have a contracted fuel oil haulage contractor, that delivers the oil, the driver is inducted and instructed on work procedures for this specific work detail, inclusive of course of fire emergency procedures / plan.
The fuel oil tanker in simplified term has a 4 -6 inch tube that is connected to an intake pipe for feeding to the underground tank ( some people may have observed similar procedures at public petrol filling stations)
We have in operation on site an E.F.R.T & S.F.R.T, the E.F.R.T are trained in firefighting procedures and are only as back up to the full time S.F.R.T
The fuel oil tanker, pumps the water to our intake piping, which is then gravity fed to the fuel oil drums.
According to U.S.A standard NEC 505 & Celenec / IEC standard some parts of the zone are classified as zone 2
All the personnel involved are commissioning team members, it is our 1st fuel unloading on this site, but have much experience from previous construction / engineering builds.
The unloading work location, is under permit to work, all other site personnel / contractors, have been informed in management meetings and toolbox talks, on the works been undertaken / restricted work areas.
1st and foremost at site unloading location, signage denotes that it is a non smoking / no naked flame area.
The necessary no eating / no beverages / no combustion engines, electrical tools & devices, is implemented, with all combustible materials removed from location.
The personnel inclusive of contractor are supplied with all necessary PPE / RPE / flame,fire retardant all necessary pre-checks are considered with a/m equipment.
Spill kits / oil absorbent granules are at site unloading location.
Anti static Ex-Proof tools are only used.
As extra precautionary measures, we have notified the local fire services of time and date of unloading, in case of any fire emergency.
All fire alarms / vapour gas detectors are / have been tested.
M.S.D.S for fuel oil is followed to the letter.
1st aiders as part of work detail and medical nurse stationed on site provided with all information on medical conditions associated with fuel oil gas
I wish to ask members of this forum, if they have any experience in such fuel oil unloading procedures, that may provide for any additional safety measures.
We are always looking to improve our standards