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#1 Posted : 15 October 2009 08:10:00(UTC)
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Posted By Paul HAZOP On site we are expecting in the coming days 120 cubic liters of fuel oil to be unloaded to underground tanks 3 in number. The tanks each can contain a maximum of 50 cubic liters, we are filling each with 40. We have in place procedures, method statement / risk assessments which we have used on previous unloading works at other sites, the team members/senior engineer and S.O go through the sequence of operation before works commence. We have a contracted fuel oil haulage contractor, that delivers the oil, the driver is inducted and instructed on work procedures for this specific work detail, inclusive of course of fire emergency procedures / plan. The fuel oil tanker in simplified term has a 4 -6 inch tube that is connected to an intake pipe for feeding to the underground tank ( some people may have observed similar procedures at public petrol filling stations) We have in operation on site an E.F.R.T & S.F.R.T, the E.F.R.T are trained in firefighting procedures and are only as back up to the full time S.F.R.T The fuel oil tanker, pumps the water to our intake piping, which is then gravity fed to the fuel oil drums. According to U.S.A standard NEC 505 & Celenec / IEC standard some parts of the zone are classified as zone 2 All the personnel involved are commissioning team members, it is our 1st fuel unloading on this site, but have much experience from previous construction / engineering builds. The unloading work location, is under permit to work, all other site personnel / contractors, have been informed in management meetings and toolbox talks, on the works been undertaken / restricted work areas. 1st and foremost at site unloading location, signage denotes that it is a non smoking / no naked flame area. The necessary no eating / no beverages / no combustion engines, electrical tools & devices, is implemented, with all combustible materials removed from location. The personnel inclusive of contractor are supplied with all necessary PPE / RPE / flame,fire retardant all necessary pre-checks are considered with a/m equipment. Spill kits / oil absorbent granules are at site unloading location. Anti static Ex-Proof tools are only used. As extra precautionary measures, we have notified the local fire services of time and date of unloading, in case of any fire emergency. All fire alarms / vapour gas detectors are / have been tested. M.S.D.S for fuel oil is followed to the letter. 1st aiders as part of work detail and medical nurse stationed on site provided with all information on medical conditions associated with fuel oil gas I wish to ask members of this forum, if they have any experience in such fuel oil unloading procedures, that may provide for any additional safety measures. We are always looking to improve our standards
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#2 Posted : 15 October 2009 12:38:00(UTC)
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Posted By Mark Eden Paul A couple of points do you mean cubic meters? as I currently put 90 liters of fuel in my vehicle most weeks your quantities seem very small The second point is where are you carrying out this , if in the UK I would expect you to have the necessary license from the local authority and any restrictions posed by the Petroleum Officer. I would expect the fuel delivery contractor to have the necessary Risk Assessment in place for unloading fuel along with all the required licenses for the driver. Most fuel companies have very strict procedures for delivery of fuel oils, so contact them.
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#3 Posted : 15 October 2009 14:42:00(UTC)
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Posted By Paul Mark reference to cubic litres is in line 1. In relation to job site it is a combined cycle power plant (gas /fuel) In regards to unloading of fuel oils this is not petroleum per se but a brown oil and would not come under the UK petroleum laws as we are also working in the middle east. I thank you for your response as many have viewed but none have ventured a safety advisement.
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#4 Posted : 15 October 2009 14:52:00(UTC)
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Posted By FAH Hi Paul I've just read your post through a couple of times. My first thought mirrors that of Mark Eden with regard to the use of litres & metres. I was taught that a Litre is a measurement of volume in its own right and therefore the use of an additional descriptor such as "cubic" is superfluous; I was also taught that when measuring for volume in metres that the proper descriptor is "cubic" if considering volume. However, I'm sure that there'll be someone out there who could disprove my understanding. Now, as to your question, I'm going to save your post and revisit it a little later to properly consider what more you may be able to do and then come back to you if that's acceptable. Frank Hallett.
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#5 Posted : 15 October 2009 17:04:00(UTC)
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Posted By Jay Joshi One cubic metre equals one thousand "Litres", therefore it appears that there is an error in the initial posting.
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#6 Posted : 16 October 2009 07:36:00(UTC)
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Posted By Paul Yes you are correct, it is cubic meters / cubic litres which equates to 40,000 liters per drum. Health and safety procedures, you would consider beneficial, would also be appreciated, as posts to fire safety and such, receive many responses, but more Hazop work details are viewed but not responded too. Thank you Paul
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#7 Posted : 19 October 2009 03:36:00(UTC)
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Posted By www.hsepeople.com check out www.hsepeople.com they have a fire safety group
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#8 Posted : 19 October 2009 05:18:00(UTC)
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Posted By Paul Thank you will Check out [reference removed]
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#9 Posted : 19 October 2009 10:50:00(UTC)
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Posted By Andy Brazier Your main concern with fuel oil is environmental. If the transfer hose splits, how will you contain the material spilt? Where does the area drain to, and will loss to soil or water avoided? Strange as it seems, fuel oil does not burn well at ambient conditions. That being the case, notifying the fire services seems unnecessary. Having said that, it is good practice to earth the vehicle before offloading, and the hose used should be conducting to avoid static build up. I would NOT advocate use of permit to work for this type of activity. It is a simple and routine activity, and issuing permits for this type of task can devalue the whole permit system. One thing to add. The tanker driver probably unloads fuels several times per day, and most of the time is probably unsupervised. They may also use self-service facilities for filling their tanker. You may be going a little over the top.
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#10 Posted : 19 October 2009 13:57:00(UTC)
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Posted By Colin Reeves Tend to agree with Andy. Bunkering is a routine operation (and in the case of ships, far higher quantities). Take fire precautions, but much fuel oil is relatively difficult to get to burn. Ensure you can contain any spillage. But I agree with Andy's last para in particular. Colin
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