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Mark1969  
#1 Posted : 16 November 2010 09:38:35(UTC)
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Mark1969

We are looking to introduce an anodising process into our facility. I am wondering if anyone has experience of this and can share their findings, risk assessments, control methods etc, or any websites that contain this type of information. The anodising process will be contained in a 5 stage system and be using sulphuric acid. Looking forward to your help.
blodwyn  
#2 Posted : 16 November 2010 10:31:23(UTC)
Rank: Forum user
blodwyn

My colleague is a process chemist and is happy to assist - PM me your contact details.
ITER  
#3 Posted : 16 November 2010 10:40:04(UTC)
Rank: Forum user
ITER

I would suggest you undertake some form of PHA - Process Hazard Assessment. Hazard identification Hazop (of some form) Human factors analysis SWIFT analysis. Data gathering/analysis - process chemistry, reactions, by products, quantities involved, tank/container capacities CoSHH/occupational health considerations Material/mechanical handling Maintenance requirements Waste disposal Many text books related to process safety follow a 6 step procedure in the design and development of new processes. If starting from first principles, getting the design right could save you money and hassle later in the project life (and project development)
Ron Hunter  
#4 Posted : 16 November 2010 12:00:33(UTC)
Rank: Super forum user
Ron Hunter

Any new process or facility such as this will usually involve supply and installation if specialist equipment (in this instance the process baths and LEV associated with anodising your aluminium components). Don't be shy of exploring the issues with these people - they are the ones with the expertise! You may wish to consider the approach to the tender process - much can be gleaned from tender response and dialogue before contract award. HSE's "Surface Engineering" pages may be of interest: http://www.hse.gov.uk/su...ceengineering/index.htm#
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