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harpa  
#1 Posted : 03 June 2014 18:00:17(UTC)
Rank: Forum user
harpa

All, Probably been asked before but, excavator on site not engaged in operations that utilise lifting accessories i.e. Just used as an excavator. Has been spotted by member of site team to have a crack in the boom. It wasn't identified on delivery and wasn't identified as part of the weekly or daily checks. RIDDOR lists 'excavator' under Lifting Operations on p.39 of the guidance as a reportable dangerous occurrence for failure of a load bearing part. So the question I'm considering is this..does an excavator that is solely excavating fall under the classification of lifting operations under RIDDOR or is this just for those excavators that are used inconjuction with lifting accessories? All thoughts and discussion welcomed. Rgds, Mike
chris42  
#2 Posted : 03 June 2014 18:38:58(UTC)
Rank: Super forum user
chris42

Not directly answering your question, however Food for thought Has it actually failed ? or has it just had a defect noticed which requires repair. Have a nice evening pondering Chris
Jane Blunt  
#3 Posted : 03 June 2014 19:42:25(UTC)
Rank: Super forum user
Jane Blunt

Speaking as a materials engineer who teaches structural integrity, I would not classify this, as described, as having failed. However, you do need to do something about it. The crack may be growing, and it may be large enough to threaten the structural integrity of the machine. Therefore I suggest you get a materials engineer to examine it very soon.
Steve Granger  
#4 Posted : 03 June 2014 21:52:35(UTC)
Rank: Super forum user
Steve Granger

Well caught Chris, confirmed 'out' by umpire Jane. Made me think it did!
PIKEMAN  
#5 Posted : 04 June 2014 10:15:30(UTC)
Rank: Super forum user
PIKEMAN

This is work equipment, not lifting equipment. To be lifting equipment it's primary purpose (HSE guidance states this) must ne lifting. Therefore, not reportable under RIDDOR - in any case it has not yet "failed". It is the maintenance / inspection regims whihc seems to have failed, IMHO
harpa  
#6 Posted : 04 June 2014 10:46:29(UTC)
Rank: Forum user
harpa

Thanks for the replies. Pikeman - can you direct me to where this is stated. I can't seem to to find it under the 'dangerous occurrence' guidance for reporting under RIDDOR. Thanks,
PIKEMAN  
#7 Posted : 04 June 2014 11:03:28(UTC)
Rank: Super forum user
PIKEMAN

Try http://www.hse.gov.uk/ri...reportable-incidents.htm Also http://www.hse.gov.uk/ri...dangerous-occurences.htm and Examples of lifting equipment are given in ACOP L113, para 32.
harpa  
#8 Posted : 06 June 2014 16:09:48(UTC)
Rank: Forum user
harpa

Thanks all, Given the feedback I've decided it isn't reportable due to it not being lifting machinery as such. Clearly if accessories etc.. were involved, or any evidence of a lift plan having been required for the excavator then I would take a different view. In terms of structural failure - I honestly don't have a clue about this and wouldn't know were to start. To my layman mind a crack means something has failed but like I say I know nothing about structural integrity and it is moot point anyway given the lifting/non-lifting decision. Rgds, Mike
Jane Blunt  
#9 Posted : 06 June 2014 16:15:33(UTC)
Rank: Super forum user
Jane Blunt

Harpa You have not really given us enough information. If the part with the crack in it broke into two pieces, what would be the consequences? If they are bad, then I advise you to get it checked out. There are plenty of engineers out there who can assess structural integrity. A crack is not always a harbinger of doom, but it is never a desirable feature and needs to be properly assessed.
harpa  
#10 Posted : 06 June 2014 17:22:03(UTC)
Rank: Forum user
harpa

I don't what else to say Jane - it is a crack.... in that it has opened to a slight extent, it has formed a small gap in the boom but not completely come apart. RIDDOR says failure of a load bearing part should be reported. So is a crack as described above failure of the part or indeed a defect that has been identified before failure?
JJ Prendergast  
#11 Posted : 06 June 2014 17:56:24(UTC)
Rank: Super forum user
JJ Prendergast

Just because an item of equipment has a crack in it, doesn't mean its failed. The crack may not grow any more and it may be perfectly safe to continue to operate the equipment. Cracks and defects can't be avoided - the trick is to 'spot' potentially dangerous cracks and to design equipment to be tolerant of cracks, to a certain extent. Many structures have cracks in them - just you don't know about them/realise that they do. Check out fracture mechanics theory, Paris equation etc
paul.skyrme  
#12 Posted : 06 June 2014 19:48:33(UTC)
Rank: Super forum user
paul.skyrme

Harpa, I have studied on of the courses that Jane teaches, I am not going to give too much information away, to keep things private a little. She does know her onions from her shallots when it comes to mechanical failure modes such as crack propagation. As a result of that and other experiences etc. I have quite a good grasp of fracture mechanics. As JJ says, EVERY mechanical part has "cracks" (defects) in it, it just depends on the "size" as to whether they are an issue. It will be impossible on here to assess this and give you an answer, other than for me to say that I totally agree with the others, a crack is NOT a failure. However, you SERIOUSLY NEED
paul.skyrme  
#13 Posted : 06 June 2014 19:49:38(UTC)
Rank: Super forum user
paul.skyrme

to get the unit checked out by a competent person, and, that may well, NOT be the machine manufacturer. Oh for an edit function! Finger trouble and I don't even know which key I pressed to post!!!
harpa  
#14 Posted : 07 June 2014 02:38:50(UTC)
Rank: Forum user
harpa

Again thanks for the responses. Just to be clear the machine was immediately taken out of service to be given thorough check and we are awaiting the outcome of the examination so I'm not concerned about any existing risk still present. Thanks
clifden  
#15 Posted : 07 June 2014 09:53:19(UTC)
Rank: Forum user
clifden

I would err on the side of caution and report it .So the failiure /degree of failure can be checked and findings shared to other users .If it turns out to be not "officially reportable " all the better .Don't fear the system use it . just my opinion . regards p
Jane Blunt  
#16 Posted : 08 June 2014 06:43:19(UTC)
Rank: Super forum user
Jane Blunt

Harpa - I am glad you are having it checked out. I would not report this because it did not fail. The presence of a crack in a structure does not signify failure by definition because many structures are defect tolerant. There were no possible injuries.
PIKEMAN  
#17 Posted : 09 June 2014 08:51:45(UTC)
Rank: Super forum user
PIKEMAN

Those posts advising reporting it under RIDDOR.....hello!..............IT IS NOT LIFTING EQUIPMENT! See above posts!
harpa  
#18 Posted : 09 June 2014 09:49:20(UTC)
Rank: Forum user
harpa

clifden "I would err on the side of caution and report it .So the failiure /degree of failure can be checked and findings shared to other users .If it turns out to be not "officially reportable " all the better .Don't fear the system use it" I don't fear the system I just don't see the point in using it if there isn't a need. As a responsible contractor we are already getting the failure checked and will be sharing the findings. Reporting under RIDDOR doesn't influence our responsibilities to thoroughly investigate the potential for an incident.
JJ Prendergast  
#19 Posted : 09 June 2014 11:07:22(UTC)
Rank: Super forum user
JJ Prendergast

As is often the case with reporting dangerous occurences - it looks like people read RIDDOR (in this case) but don't actually understand the background engineering problem and theory.
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