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Cracked Excavator Boom (not used for lifting) RIDDOR?
Rank: Forum user
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All,
Probably been asked before but, excavator on site not engaged in operations that utilise lifting accessories i.e. Just used as an excavator. Has been spotted by member of site team to have a crack in the boom. It wasn't identified on delivery and wasn't identified as part of the weekly or daily checks.
RIDDOR lists 'excavator' under Lifting Operations on p.39 of the guidance as a reportable dangerous occurrence for failure of a load bearing part.
So the question I'm considering is this..does an excavator that is solely excavating fall under the classification of lifting operations under RIDDOR or is this just for those excavators that are used inconjuction with lifting accessories?
All thoughts and discussion welcomed.
Rgds,
Mike
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Rank: Super forum user
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Not directly answering your question, however
Food for thought
Has it actually failed ? or has it just had a defect noticed which requires repair.
Have a nice evening pondering
Chris
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Rank: Super forum user
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Speaking as a materials engineer who teaches structural integrity, I would not classify this, as described, as having failed.
However, you do need to do something about it. The crack may be growing, and it may be large enough to threaten the structural integrity of the machine. Therefore I suggest you get a materials engineer to examine it very soon.
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Rank: Super forum user
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Well caught Chris, confirmed 'out' by umpire Jane. Made me think it did!
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Rank: Super forum user
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This is work equipment, not lifting equipment. To be lifting equipment it's primary purpose (HSE guidance states this) must ne lifting. Therefore, not reportable under RIDDOR - in any case it has not yet "failed". It is the maintenance / inspection regims whihc seems to have failed, IMHO
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Rank: Forum user
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Thanks for the replies.
Pikeman - can you direct me to where this is stated. I can't seem to to find it under the 'dangerous occurrence' guidance for reporting under RIDDOR.
Thanks,
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Rank: Super forum user
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Rank: Forum user
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Thanks all,
Given the feedback I've decided it isn't reportable due to it not being lifting machinery as such. Clearly if accessories etc.. were involved, or any evidence of a lift plan having been required for the excavator then I would take a different view.
In terms of structural failure - I honestly don't have a clue about this and wouldn't know were to start. To my layman mind a crack means something has failed but like I say I know nothing about structural integrity and it is moot point anyway given the lifting/non-lifting decision.
Rgds,
Mike
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Rank: Super forum user
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Harpa
You have not really given us enough information.
If the part with the crack in it broke into two pieces, what would be the consequences? If they are bad, then I advise you to get it checked out.
There are plenty of engineers out there who can assess structural integrity.
A crack is not always a harbinger of doom, but it is never a desirable feature and needs to be properly assessed.
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Rank: Forum user
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I don't what else to say Jane - it is a crack.... in that it has opened to a slight extent, it has formed a small gap in the boom but not completely come apart. RIDDOR says failure of a load bearing part should be reported. So is a crack as described above failure of the part or indeed a defect that has been identified before failure?
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Rank: Super forum user
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Just because an item of equipment has a crack in it, doesn't mean its failed.
The crack may not grow any more and it may be perfectly safe to continue to operate the equipment.
Cracks and defects can't be avoided - the trick is to 'spot' potentially dangerous cracks and to design equipment to be tolerant of cracks, to a certain extent.
Many structures have cracks in them - just you don't know about them/realise that they do.
Check out fracture mechanics theory, Paris equation etc
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Rank: Super forum user
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Harpa,
I have studied on of the courses that Jane teaches, I am not going to give too much information away, to keep things private a little.
She does know her onions from her shallots when it comes to mechanical failure modes such as crack propagation.
As a result of that and other experiences etc. I have quite a good grasp of fracture mechanics.
As JJ says, EVERY mechanical part has "cracks" (defects) in it, it just depends on the "size" as to whether they are an issue.
It will be impossible on here to assess this and give you an answer, other than for me to say that I totally agree with the others, a crack is NOT a failure.
However, you SERIOUSLY NEED
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Rank: Super forum user
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to get the unit checked out by a competent person, and, that may well, NOT be the machine manufacturer.
Oh for an edit function!
Finger trouble and I don't even know which key I pressed to post!!!
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Rank: Forum user
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Again thanks for the responses.
Just to be clear the machine was immediately taken out of service to be given thorough check and we are awaiting the outcome of the examination so I'm not concerned about any existing risk still present.
Thanks
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Rank: Forum user
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I would err on the side of caution and report it .So the failiure /degree of failure can be checked and findings shared to other users .If it turns out to be not "officially reportable " all the better .Don't fear the system use it .
just my opinion .
regards
p
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Rank: Super forum user
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Harpa - I am glad you are having it checked out.
I would not report this because it did not fail. The presence of a crack in a structure does not signify failure by definition because many structures are defect tolerant.
There were no possible injuries.
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Rank: Super forum user
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Those posts advising reporting it under RIDDOR.....hello!..............IT IS NOT LIFTING EQUIPMENT! See above posts!
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Rank: Forum user
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clifden "I would err on the side of caution and report it .So the failiure /degree of failure can be checked and findings shared to other users .If it turns out to be not "officially reportable " all the better .Don't fear the system use it"
I don't fear the system I just don't see the point in using it if there isn't a need. As a responsible contractor we are already getting the failure checked and will be sharing the findings. Reporting under RIDDOR doesn't influence our responsibilities to thoroughly investigate the potential for an incident.
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Rank: Super forum user
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As is often the case with reporting dangerous occurences - it looks like people read RIDDOR (in this case) but don't actually understand the background engineering problem and theory.
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Cracked Excavator Boom (not used for lifting) RIDDOR?
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