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Paulinaa  
#1 Posted : 06 April 2024 07:06:38(UTC)
Rank: New forum user
Paulinaa

Hi! We’ve got a process on site where our operators need to wear disposable coveralls (and other PPE, I.e. mask/RPE) when they’re sanding/buffing material that contains hazardous material when in a form of dust/small fibres. Until now, the process was to wear coveralls on top of their normal clothes and obviously coveralls were disposed of straight after use. We’re considering now to improve the process to avoid their personal clothing to be contaminated at any point (as the dust can be really fine). What’s your opinion on that please? I was thinking about long sleeves and long John’s to be provided, but that would need to be laundry washed on site etc. Any advice or idea would be appreciated! Thanks.
Elfin_Safety  
#2 Posted : 06 April 2024 08:32:06(UTC)
Rank: Forum user
Elfin_Safety

If you ensure that edges are suitably 'sealed' (e.g. gloves, overshoes, elasticated hoods fitted around RPE) you should be able to control ingress of dust, in which case the main source of contamination of inner clothing would be from doffing the PPE. A common technique is to wipe everything down with moist wipes (usually a 2 person job) before removing anything.

Sealed impermeable overalls can get very sweaty - if you do need to do this it's usually much more comfortable to weared powered air respirators, and the hood options are good for keeping dust off the head and face.

If it's long, physical work, your idea of supplied underclothes, with suitable changing facilities and a laundry service that can deal with light contamination (commercial launderers do offer this), may be a better option.

Acorns  
#3 Posted : 07 April 2024 09:50:47(UTC)
Rank: Super forum user
Acorns

Is it an option to get to work, change into ‘site clothes’ then coveralls and the reverse at the end of the shift. Periodic cleaning of site clothes. That should reduce double contamination from coveralls onto site clothes onto home clothes
peter gotch  
#4 Posted : 07 April 2024 14:48:11(UTC)
Rank: Super forum user
peter gotch

Hi Paulina

Whilst I don't disagree with the answers already given, I do wonder what this hazardous material is and whether PPE as part of the solution to control exposure should be essential.

There might be some materials where the HSE party line would be technical control AND PPE as even if exposure might be at levels below any relevant Occupational Exposure Standard the hazardous component might be designated eg..carcinogenic, asthmagenic or similar such that additional requirements are incorporated into COSHH.

But all too often employers default to PPE when they should be doing a bit more to avoid the need for PPE.

So, it might help if you explain what this process involves, e.g. contamination of some other material and beyond its surface?

thanks 2 users thanked peter gotch for this useful post.
HSSnail on 08/04/2024(UTC), A Kurdziel on 09/04/2024(UTC)
HSSnail  
#5 Posted : 08 April 2024 07:06:13(UTC)
Rank: Super forum user
HSSnail

To add to what colleagues have already said - if the dust is so fine and so hazardous - what controls are in place to prevent the contaminated clothing being a danger to the laundry staff?  There have been a small number of cases where mesothelioma has been thought to have been contracted by ladies washing their husbands contaminated clothing.

In Asbestos removal work the operatives wear different coloured overall in different parts of the site - but no clothing underneath to stop it become contaminated. Mind you usually the areas they are clearing are very hot so would not want to wear much else.

Holliday42333  
#6 Posted : 08 April 2024 09:25:59(UTC)
Rank: Super forum user
Holliday42333

As this is described as a sanding/buffing process I would think investigating the on-tool extraction capabilities would be a first course of action.

If its hand sanding there are also lots of dust extraction options.

Getting the extraction right will massively reduce or even eliminate the amount of dust getting in the coveralls at all

thanks 1 user thanked Holliday42333 for this useful post.
Roundtuit on 08/04/2024(UTC)
Roundtuit  
#7 Posted : 08 April 2024 09:55:21(UTC)
Rank: Super forum user
Roundtuit

I would question the use of disposable garments the "need" is to control the particulates being generated.

When I see the words sanding & buffing it conjours an image of abrasive paper wrapped around a block or a powered variant without on-tool extraction the operator sat in plumes of dust from their own creation.

Would the process lend itself to being fully automated and capable of enclosure?

Could the task be undertaken with dust supression e.g. water curtain?

As to site laundering IF the dust is harmful is it really fair to send this in wash water to the local effluent treatment works where it could potentially dry from solution and become airborne?

Does your site have permission for trade effluent discharge?

You would of course need a commercial machine as it is highy likley any domestic appliance would suffer frequent breakdown from the contaminants being removed.

thanks 2 users thanked Roundtuit for this useful post.
A Kurdziel on 10/04/2024(UTC), A Kurdziel on 10/04/2024(UTC)
Roundtuit  
#8 Posted : 08 April 2024 09:55:21(UTC)
Rank: Super forum user
Roundtuit

I would question the use of disposable garments the "need" is to control the particulates being generated.

When I see the words sanding & buffing it conjours an image of abrasive paper wrapped around a block or a powered variant without on-tool extraction the operator sat in plumes of dust from their own creation.

Would the process lend itself to being fully automated and capable of enclosure?

Could the task be undertaken with dust supression e.g. water curtain?

As to site laundering IF the dust is harmful is it really fair to send this in wash water to the local effluent treatment works where it could potentially dry from solution and become airborne?

Does your site have permission for trade effluent discharge?

You would of course need a commercial machine as it is highy likley any domestic appliance would suffer frequent breakdown from the contaminants being removed.

thanks 2 users thanked Roundtuit for this useful post.
A Kurdziel on 10/04/2024(UTC), A Kurdziel on 10/04/2024(UTC)
Elfin_Safety  
#9 Posted : 10 April 2024 11:08:42(UTC)
Rank: Forum user
Elfin_Safety

Excellent points that PPE should never be the first consideration - to clarify, my response was based around experience with carcinogens, sensitisers and other very low exposure limit nasties in the pharma/chemical industries in which case PPE was very much in addition to effective engineering controls - in the case of overalls to prevent invisible traces being taken home on clothing.

On that note I have found with our local inspector that in the case of asthmagens, mutagens, carcinogens (including wood and stone dust) the HSE do expect to see respiratory protection in use, regardless of the level of control by other means that you can demonstrate.

thanks 2 users thanked Elfin_Safety for this useful post.
A Kurdziel on 10/04/2024(UTC), peter gotch on 15/04/2024(UTC)
HSSnail  
#10 Posted : 15 April 2024 09:09:37(UTC)
Rank: Super forum user
HSSnail

Originally Posted by: Elfin_Safety Go to Quoted Post

On that note I have found with our local inspector that in the case of asthmagens, mutagens, carcinogens (including wood and stone dust) the HSE do expect to see respiratory protection in use, regardless of the level of control by other means that you can demonstrate.

Well its 8 years since i stopped being an inspector so some things have changed, for mutagens and carcinogens the standard of control is much higher, but for asthmagens we would have been fine without PPE if LEV was in place

thanks 1 user thanked HSSnail for this useful post.
peter gotch on 15/04/2024(UTC)
peter gotch  
#11 Posted : 15 April 2024 11:54:14(UTC)
Rank: Super forum user
peter gotch

Elfin

My instinct is that it is only a matter of time before HSE gets egg on its face in relation to enforcment action re PPE (and, in particular, RPE) where the technical control measures are excellent.

I can't see how someone cutting softwood (So, NOT designated as a carcinogen but classified as an asthamagen) for say 5 minutes an hour for a few days needs RPE if the dust control measures are clearly shown to bring the exposure down to a tiny fraction of the occupational exposure limit.

As the test is what is "reasonably practicable".

Ergo, if the risk is extremely small then what extra precautions in this case the idea of RPE (and all that goes with an effective RPE strategy) should also be determined on the basis of what is proportionate.

HSE got egg on its face in the appeal against level of sentence in R v Squibb for the simple reason that the prosecution (acting for HSE) failed to provide evidence of the level of risk.

....and that was the A word, not soft wood!

A Kurdziel  
#12 Posted : 15 April 2024 12:28:10(UTC)
Rank: Super forum user
A Kurdziel

It is still not clear where this process is taking place. If this is some sort of manufacturing process then an LEV based approach is an absolute must. If it is  off site then relying on PPE MIGHT be acceptable  depending on the nature of the risk. But really it should be right at the bottom of the hierarchy of control.

One of the weaknesses of PPE when it is used as the sole control for an airborne hazardous substance is it’s use must be very carefully managed.

  • All users must be trained
  • It must be fitted to individual users
  • They must have a place of store it, so it does not get contaminated, particularly the RPE.
  • if as (apparently in this case) it routinely contaminated you need a system for either decontaminating  it or safely disposing of it after each use.
  • As the poster says, you cannot in these circumstances wear your normal clothes under the PPE. You need something that can either decontaminated or disposed of.
  • You might need provision to shower out after using the PPE
  • Decontaminated  is not easy and you must be able to demonstrate that it is actually working

Overall (no pun intended) I you use PPE like this correctly it becomes an extremely complicated(and costly) exercise, which is why you want to avoid it i possible. Using PPE properly  is not the easy and cheap solution people think it might be.  

thanks 2 users thanked A Kurdziel for this useful post.
HSSnail on 15/04/2024(UTC), peter gotch on 15/04/2024(UTC)
thunderchild  
#13 Posted : 15 April 2024 14:08:06(UTC)
Rank: Forum user
thunderchild

sounds like (and just a guess) that this could be sanding of fibreglass dormers, window surrounds after removal from the mould to buff out any defects. I have worked in such a business and we had a specific sanding booth fited with strong extraction to pull the dust away from the work and the personnel.

Powered RPE and coveralls were still needed but the draw was that good on the LEV that there was not so much of a problem with secondary contamination of the underclothes frome the coveralls.

Now, the booths were well maintained and filters changed regularaly to ensure that the draw we were expecting was what we got. Hirachy of control, engineering solution rather than soley relying on PPE.

thanks 1 user thanked thunderchild for this useful post.
HSSnail on 15/04/2024(UTC)
Elfin_Safety  
#14 Posted : 16 April 2024 08:17:12(UTC)
Rank: Forum user
Elfin_Safety

Originally Posted by: peter gotch Go to Quoted Post

The test is what is "reasonably practicable".

And for an organisation with the resource and legal muscle to confidently launch an appeal it may be easy to demonstrate that the measures in place are reasonable and proportionate. But organisations that can't afford the risk of taking on a regulator (who appear to be winning some very thin prosecutions of late based on the limited information in the published news articles) are very much at the mercy of the inspector's opinion.
A Kurdziel  
#15 Posted : 16 April 2024 09:12:58(UTC)
Rank: Super forum user
A Kurdziel

If the situation is the sort of manufacturing set up that Thunderchild is referring to then I think the answer is clear: engineering controls first  with PPE as a back up. I believe that has always been the case- can our ex-inspectors comment? 

peter gotch  
#16 Posted : 16 April 2024 14:30:55(UTC)
Rank: Super forum user
peter gotch

AK - this former Inspector left HSE before the tweaks to COSHH following a couple of EC Directives.

However, when I was with HSE our focus was on controls that minimised the need for PPE, mostly for the simple reason of all the things that go with the PPE if it is to be in any way effective.

We called it the "hierarchy of control".

Europe codified that and gave it a new title - the General Principles of Prevention.

For some strange reason, HSE now seems to be wanting all the technical controls but also lots of PPE - but HSE doesn't have to manage all the problems that come with said PPE.

Elfin - not going to disagree. Whilst I am in favour of the content of Section 40 of the Health and Safety at Work etc Act 1974 with its "reverse burden of proof", I think that one of the unintened consequences has been that HSE Inspectors now tend to lack the discipline to anticipate and rebut the defences that can be reasonably expected to put to enforcement action whether by prosecution, notice of the newish FFI.

I guess that this is probably partly a result of the repeated cuts to front line resources in HSE (and other regulators), though sometimes it might be a reflection that some HSE Inspectors simply don't take the time to help the next generation develop.

HSE seems to have moved to a point where they come up with a scenario, such as cutting wood or welding, do some monitoring of real live conditions in one or two workplaces and then think that these are representative of any other workplace exhibiing similar processes.

However, if we take wood dust, whether hard or soft, a huge amount of the research that is quoted was done literally decades ago. Lots of studies in High Wycombe at a time when that town was famous for furniture making. But IKEA (and others) came along and almost eliminated the furniture industry in High Wycombe. 

To suggest that what was found in studies in olden times is in any way representative of what happens in a modern UK factory-  processing, usually soft, wood with modern LEV etc is nonsensical.

To try and then take such evidence and suggest that it is relevant to the portable saw bench on a construciton site is even more ludicrous.

Why does someone use a portable saw on a construction site. More often than not to cut a length of e.g. skirting board to the right length.

If HSE enforced the duties placed on front end CDM duty holders, most of this cutting on site could be eliminated.

So, the architect designs a building with, generally rectangular rooms. It is not rocket science to work out how long the skirting boards need to be. So have them cut to size with the corners precut in the controlled environment of a factory setting and deliver to site?

Why does this not happen?

1. The industry is way behind the times in terms of "Modern Methods of Construction" including off site construction.

2. HSE hardly ever focuses on the front end CDM duty holders. The enforcement statistics can be seen.

A few days ago, I checked the number of Notices served on Designers and Principal Designers citing Regulations 9 and/or 11 a few days ago, noting that more often that not any Notice will cite more than one alleged breach.

5 years data, possibly slightly undercounting due to the level of miscoding on the HSE Notices database (roughly 25% of the data I looked at!).

Regulation 9..........

Wait for it.........

Cited just FIVE times, including twice on the same Notice.

So, FOUR Designer recipients in FIVE years.

Regulation 11.......

Wait for it......

Cited just FOUR times, in FIVE years.

However the on site joinery sub-contractor is an easy target.

Some HSE internal instruction says that the expected standard is LEV + RPE.

So, no RPE = enforcement notice.

...and as you say few small subbies are going to say "NO".

Section 40 means that the onus is on this David to take on the Goliath that is HSE and prove "on the balance of evidence" that the Inspector's opinion that No RPE = breach of COSHH is wrong.

How can they do this?

The commission expensive monitoring to conclude that the level of environmental wood dust in the joiner's breathing zone is X fraction of the occupational exposure limit.

Somebody then works out how much exposure has per 8 hour day, to demonstrate that the actual 8 hour exposure and/or 15 minute short term "excursion" is a fraction of X.

Then puts the case to an Industrial Tribunal that the RISK is so low that the provision of RPE and ALL that goes with it is NOT reasonably practicable.

HSE go to the Industrial Tribunal and says "Our policy is LEV and RPE".

The lay people on the Tribunal then have to be brave to conclude that HSE has not adequately defended its position on the basis of risk-based evidence and throw out the Notice. 

thanks 3 users thanked peter gotch for this useful post.
A Kurdziel on 16/04/2024(UTC), Roundtuit on 16/04/2024(UTC), Elfin_Safety on 17/04/2024(UTC)
Cole33  
#17 Posted : 18 April 2024 08:27:49(UTC)
Rank: New forum user
Cole33

Originally Posted by: Paulinaa Go to Quoted Post
Hi! We’ve got a process on site where our operators need to wear disposable coveralls (and other PPE, I.e. mask/RPE) when they’re sanding/buffing material that contains hazardous material when in a form of dust/small fibres. Until now, the process was to wear coveralls on top of their normal clothes and obviously coveralls were disposed of straight after use. We’re considering now to improve the process to avoid their personal clothing to be contaminated at any point (as the dust can be really fine). What’s your opinion on that please? I was thinking about long sleeves and long John’s to be provided, but that would need to be laundry washed on site etc. Any advice or idea would be appreciated! Thanks.

Could it be an option to change into "site clothes" upon arrival at work, then into coveralls, and reverse the process at the end of the shift? Periodic cleaning of the site clothes could help reduce double contamination from coveralls onto site clothes and then onto home clothes.

PDarlow  
#18 Posted : 18 April 2024 09:08:45(UTC)
Rank: Forum user
PDarlow

Reported due to link added to copy of original post.

thanks 3 users thanked PDarlow for this useful post.
thunderchild on 18/04/2024(UTC), peter gotch on 18/04/2024(UTC), Roundtuit on 18/04/2024(UTC)
thunderchild  
#19 Posted : 18 April 2024 13:08:10(UTC)
Rank: Forum user
thunderchild

Originally Posted by: PDarlow Go to Quoted Post

Reported due to link added to copy of original post.

I did think it odd that the poster had not been back to comment on our answers. Now I know why.

thanks 2 users thanked thunderchild for this useful post.
PDarlow on 18/04/2024(UTC), A Kurdziel on 18/04/2024(UTC)
peter gotch  
#20 Posted : 18 April 2024 15:41:33(UTC)
Rank: Super forum user
peter gotch

PD and thunderchild.

I have absolutely no intention of clicking on that link to find out what "pinkgame" might be.

Rather doubt that it takes you to a supplier of pink hi-vis, which could be a topic for a separate thread.

thanks 1 user thanked peter gotch for this useful post.
A Kurdziel on 19/04/2024(UTC)
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